Operational balancing – also known as in-situ balancing – of rotating components is unavoidable, as even minor soiling, slight damage or wear during operation can lead to imbalances. This affects various machines such as process gas fans, industrial fans, ventilation fans, plant compressors or spindles. The result is potential damage to the machine and the associated components. To counteract this problem, our operational balancing service at Serafima offers an effective solution. We can balance rotors in almost all sizes and weight classes quickly, cost-effectively and precisely on your premises, which reduces downtimes and costs and also leads to a longer service life for your rotating machines.
Service balancing (in-situ balancing)Definition
Operational balancing (in-situ balancing) is a process that aims to reduce imbalances in rotating components of operating machines. The vibrations caused by unbalance are measured on a mounted rotor in the machine and the required correction masses are then calculated. The aim is to reduce oscillations and vibrations caused by dirt, damage or wear during operation. Precise balancing minimizes damage to machines, foundations and buildings and extends the service life of industrial machinery.
Typical areas of application for operational balancing include
- Industrial fans and ventilators in cooling systems, ventilation systems, etc.
- Air or process gas compressor
- Rotating machinery, including motors, pumps and generators
- Vehicle components in the automotive industry such as crankshafts, flywheels, tires and drive shafts
- Rotating parts of aircraft and spacecraft
- Electrical generators, for example in power plants
- Machine tools such as milling machines and lathes
- Marine engines
Balancing – aim and procedure
Rotating components such as wheels, shafts, blowers and rotors are often affected by imbalances, which can lead to vibrations, increased wear and potential damage. A standardized balancing process provides a remedy in this case – it aims to distribute the rotational mass evenly and thus minimize vibrations.
The balancing process usually follows a clear sequence of steps, starting with the identification of the unbalance through precise measurements. Balancing is then carried out in different planes, depending on the type of unbalance. Static unbalances are balanced on one plane, while dynamic unbalances require balancing on two planes. During balancing, the component is fixed in rotation and the unbalance is minimized by adding or removing specific weights. After balancing, a re-measurement is carried out to ensure that the residual unbalance is acceptable. If necessary, fine balancing can be used to optimize the results.
Advantages of operational balancing in companies
The benefits of operational balancing lie not only in minimizing vibrations, but also in optimizing machine performance, increasing the service life of components and improving the overall efficiency of production systems. The benefits of on-site balancing at your premises include
- Vibration reduction of the rotor
- Preventing damage to bearings, seals and other components
- Increased machine efficiency
- Less downtime
- Improved product quality
- Increased safety in the workplace
- Optimization of system performance
- Reduced noise pollution
- Precise machining in applications such as machine tools
Serafima factory balancing – Efficient service for reliable machines
Particularly in rotating components in fans and compressors, an increasing imbalance can develop during operation. Sooner or later, these imbalances lead to serious damage to the machines and should be eliminated as quickly as possible. Serafima offers the solution: our efficient and professional operational balancing service.
With increased unbalance, operational balancing is an extremely efficient method of noticeably reducing vibrations in the machine. Many rotors can even be balanced directly in the machine so that no dismantling of the system is necessary. The result of such a balancing process speaks for itself, as it significantly increases the service life and performance of your machines. Our highly qualified technicians measure your machines directly on site and correct imbalances in the long term – this increases the operational reliability of your systems and reduces maintenance costs in the long term.
Operational balancing directly on the installed impeller of a fan offers a considerable advantage for our customers. Easy access to the impeller via the housing cover eliminates the need for time-consuming disassembly of the impeller, saving time and effort. The customer no longer has to send the impeller to the contract balancer to have it balanced there. This efficient solution minimizes downtime and reduces costs, as the balancing process can be carried out directly on site.
Rely on Serafima when it comes to eliminating imbalances and optimizing the performance of your machines. Our company balancing service stands for efficiency, precision and long-term reliability – arrange your personal appointment now and we will be happy to help you.
Frequently asked questions (FAQ)
Why is operational balancing important?
Operational balancing plays a crucial role in minimizing imbalances in rotating components. These imbalances cause vibrations, increase wear and can lead to serious damage to machines and buildings in the long term. Operational balancing efficiently solves these problems, resulting in improved operational safety, lower maintenance costs and a longer service life for the equipment.
In which areas can Serafima’s factory balancing service be used?
Serafima’s operational balancing service is used in various industrial sectors. These include fans, compressors and other rotating components. Our service is versatile and offers efficient solutions for companies that either want to take preventive action against imbalances or need to rectify acute problems.
What advantages does Serafima’s factory balancing service offer?
Serafima employs qualified technicians who have the latest balancing system technology at their disposal. We offer a manufacturer-independent solution and can balance rotors efficiently on site without the need for time-consuming dismantling. As a result, we not only minimize the downtime of your machines, but also guarantee precise balancing. This leads to improved performance, lower energy consumption and lower operating costs overall.